Manufacturer of Automatic Lubrication Pump: DBS Model
Product Main Parameters
Model | DBS/GRE |
---|---|
Reservoir Capacity | 2L/4L/6L/8L/15L |
Control Type | PLC/Time Controller |
Lubricant | NLGI000#-2# |
Voltage | 12V/24V/110V/220V/380V |
Power | 50W/80W |
Max. Pressure | 25MPa |
Discharge Volume | 2/5/10ml/min |
Outlet Number | 1 to 6 |
Temperature | -35-80℃ |
Pressure Gauge | Optional |
Digital Display | Optional |
Low Level Switch | Optional |
Oil Inlets | Quick Connector/Filler Cap |
Outlet Thread | M10*1 R1/4 |
Common Product Specifications
Component | Description |
---|---|
Pump Unit | Generates necessary pressure for lubricant distribution. |
Reservoir | Stores lubricant, available in various sizes. |
Metering Valves | Controls flow and distribution of lubricant. |
Distribution Network | Includes hoses, pipes, connectors. |
Control Unit | Programmable for optimizing lubrication cycles. |
Product Manufacturing Process
According to authoritative studies, the manufacturing process of automatic lubrication pumps involves precision engineering and high-quality materials. It begins with the careful design of components like pump units, reservoirs, and control units. Advanced CNC machining ensures precise dimensions, crucial for ensuring durability and efficiency. Post-manufacture, each component undergoes rigorous testing to verify pressure handling and lubrication distribution capabilities. The integration of sealed motors and eccentric wheels adds reliability, while waterproof and dustproof designs ensure robustness in harsh conditions. Overall, the comprehensive manufacturing approach ensures a high-performance automatic lubrication pump suitable for diverse applications.
Product Application Scenarios
Automatic lubrication pumps, as discussed in relevant research, are vital in maintaining machine efficiency across industries like manufacturing, automotive, and agriculture. Their precise lubrication capabilities are especially beneficial in high-demand environments such as production lines and heavy machinery operations, where manual lubrication is impractical. In mining and construction, these pumps facilitate safe, hands-free lubrication, reducing downtime and enhancing safety. Additionally, automatic lubrication systems are indispensable in remote applications, such as wind turbines, ensuring reliable operation with minimal maintenance. This versatility and efficiency underscore the importance of these systems in modern industrial settings.
Product After-Sales Service
Jianhe manufacturer provides comprehensive after-sales support for the DBS Automatic Lubrication Pump. Our service includes complete installation guidance, periodic maintenance checks, and prompt repair services. We also offer customer training to maximize the product's lifespan and performance. Our expert technicians are available for onsite assistance to handle any issues, ensuring minimal downtime for your operations. With our dedicated support, you can rely on the efficiency and durability of your automatic lubrication pump system.
Product Transportation
Our automatic lubrication pumps are carefully packaged to ensure safe transportation. We use sturdy, moisture-resistant packaging materials that protect against physical damage, dust, and moisture. Each package includes installation instructions and necessary accessories. We partner with reputable logistics companies to deliver our products efficiently worldwide. Whether shipped by air, sea, or land, our packaging complies with international safety standards to ensure your product arrives in optimal condition.
Product Advantages
- Enhanced Efficiency: Consistent lubrication reduces friction and wear.
- Reduced Downtime: Reliable lubrication lowers equipment failure risks.
- Cost-Effective: Minimizes manual lubrication tasks, extending service intervals.
- Safety: Automates lubrication in hazardous areas.
- Environmentally Friendly: Precision reduces waste and contamination.
Product FAQ
- Q1: What voltage options are available for the DBS Automatic Lubrication Pump?
A1: The Jianhe manufacturer offers various voltage options including 12V, 24V, 110V, 220V, and 380V to accommodate different operational requirements globally. - Q2: Can the DBS pump handle multiple types of lubricants?
A2: Yes, the DBS Automatic Lubrication Pump is designed to handle a range of lubricants, including NLGI000# to 2#, making it versatile for various applications. - Q3: How are the lubrication intervals controlled?
A3: The DBS pump features a programmable control unit that allows users to set precise lubrication intervals tailored to their equipment's operational needs. - Q4: Is the DBS Automatic Lubrication Pump suitable for harsh environmental conditions?
A4: Yes, our pumps are engineered to operate in extreme conditions with temperature ranges from -35 to 80°C, and they include features like waterproof and dustproof motor casings. - Q5: What is the maximum pressure the DBS pump can handle?
A5: The DBS pump can manage a maximum pressure of up to 25MPa, ensuring efficient lubricant delivery even in demanding applications. - Q6: Does the pump include any safety features?
A6: Each outlet of the DBS pump includes a safety valve to prevent overloading and ensure safe operation under variable conditions. - Q7: Is there a low level alarm feature?
A7: Yes, an optional low level switch is available to provide alerts for lubricant refilling, preventing dry operation and maintaining system efficiency. - Q8: What is the power consumption of the DBS pump?
A8: Depending on the model configuration, the DBS Automatic Lubrication Pump consumes between 50W to 80W, which is energy-efficient compared to manual lubrication systems. - Q9: Are there different reservoir sizes available?
A9: Yes, we offer reservoir capacities ranging from 2 liters to 15 liters to suit different lubrication needs and application scales. - Q10: How is the pump installed?
A10: Installation of the DBS pump is straightforward with the provided manuals. Our technical support team is available for additional guidance to ensure correct setup and optimal operation.
Product Hot Topics
- Topic 1: Efficiency Improvements with Automatic Lubrication
Jianhe manufacturer leverages advanced technology in their DBS Automatic Lubrication Pump, significantly improving operational efficiency in various machinery. The precision and consistency offered by automatic lubrication systems minimize wear and downtime, ultimately leading to smoother operations across industries. By investing in such technology, companies can enhance productivity and reduce maintenance costs, presenting a forward-thinking approach to equipment management.
- Topic 2: The Role of Automatic Lubrication Pumps in Industry 4.0
As industries embrace digital transformation, Jianhe's automatic lubrication pump stands out for its integration capabilities with smart systems. This pump supports smart monitoring and control, aligning with Industry 4.0 trends to deliver better machine health diagnostics and predictive maintenance. Such advancements not only boost efficiency but also enable more precise and environmentally friendly operations.
- Topic 3: Safety Benefits of Switching to Automatic Lubrication
The Jianhe manufacturer has prioritized safety in their DBS Automatic Lubrication Pump design, which decreases human involvement in potentially hazardous maintenance tasks. By automating lubrication, the system reduces the need for personnel to access dangerous areas, significantly lowering accident risks while maintaining machinery in optimal working condition.
- Topic 4: Environmental Impact of Automatic Lubrication Systems
Jianhe's automatic lubrication systems are designed with the environment in mind. By ensuring precise and minimal lubrication application, these pumps decrease lubricant waste and reduce environmental contamination. The adoption of such technology reflects a commitment to sustainable industry practices, aligning with global environmental objectives.
- Topic 5: Customization and Flexibility in Automated Lubrication Solutions
Jianhe offers customizable options for the DBS pump, such as various voltage and reservoir capacity configurations, catering to diverse industrial needs. This flexibility ensures that clients receive a tailored solution that meets their specific operational demands, demonstrating the manufacturer's commitment to customer satisfaction and innovation.
- Topic 6: Cost-Benefit Analysis of Automated vs. Manual Lubrication
When comparing manual and automated lubrication methods, Jianhe's DBS Automatic Lubrication Pump offers significant cost savings over time. The reduction in manual labor and downtime, coupled with enhanced machine longevity, results in a worthy investment for businesses looking to optimize their maintenance operations.
- Topic 7: The Future of Lubrication Technology in Heavy Industries
Jianhe's commitment to innovation in lubrication technology ensures that their products, like the DBS pump, are well-positioned to meet future industrial challenges. Continuous improvement in product design and functionality will support large-scale operations in adapting to evolving market demands with increased efficiency and decreased environmental impact.
- Topic 8: Maintenance Tips for Optimal Pump Performance
While the DBS Automatic Lubrication Pump is robust and reliable, Jianhe provides comprehensive maintenance tips to ensure peak performance. Regular system checks and timely lubricant refills are crucial, and the manufacturer offers detailed guides and support to assist users in maintaining optimal pump operation.
- Topic 9: Impact of Automation on Worker Productivity and Job Satisfaction
Automating repetitive tasks like lubrication, the DBS Pump contributes to worker productivity by freeing personnel to focus on more complex tasks. This automation not only enhances operational efficiency but can also improve job satisfaction, as employees engage in more varied and impactful work.
- Topic 10: Integration of Automatic Lubrication in Smart Factories
The adoption of Jianhe's DBS pump in smart factory setups exemplifies the seamless integration of advanced automation technologies into industrial infrastructure. The pump's ability to interface with digital control systems supports data-driven decision-making and operational optimization, highlighting the critical role of lubrication technology in modern industrial ecosystems.
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