What is an electric lubrication system? Electric lubrication systems, also known as centralized lubrication systems, are key points that provide maximum lubrication for a single machine or an entire facility. The system can be as simple and convenient as a single pump or applicator, or as advanced as a multi-applicator system, providing different levels of lubricant to plant-wide lubrication points. The use of lubricants reduces friction and wear in contact between two surfaces. Using a centralized system instead of manual application or other grease systems saves you a lot of time and money. The centralized lubrication system reduces the cost of routine maintenance, and our advanced installation team allows you to take advantage of the convenience of a full service to reduce the cost and hassle of managing this maintenance task. Mechanical parts are very susceptible to friction, so they require thick lubricants such as grease or oil to reduce wear. Oil is a very common lubricant, but your centralized system can also provide you with grease or air/oil mixtures to keep parts moving.
Whether you need to lubricate axles on construction vehicles or oil entire presses and other production equipment, the benefits of these lubrication systems are increased accuracy and reduced risk of human error, especially when multiple machines and parts are involved. Centralized lubrication systems deliver grease or oil to the lubrication point.The basic operation of a centralized system includes the following: 1. The system controller and injectors are preset to deliver a specific amount of lubricant at specific intervals at specific times. 2. In order to deliver lubricant, the lubricant pump is activated by the controller through an air solenoid valve. At this time, a certain pressure is generated in the line, causing the grease to flow out of the injector. A pressure switch is integrated into the system to deactivate the pump after lubricant injection is complete. 3. In the last step of the process, the system directs the remaining lubricant in the line back to the tank through the exhaust. The above is the use process of the centralized lubrication system.
Unlike manual lubrication, automatic lubrication systems use a computer to monitor and control the entire lubrication process. Applicators can provide continuous lubricant to bearings or schedule application in a recommended maintenance schedule. Automated processes reduce lubricant usage, save staff time and improve safety. Professionally installed automatic lubrication systems can apply the exact amount of lubricant to precise friction or heat zones to ensure your operation moves forward. When choosing the best automatic lubricator for you, keep in mind that the initial investment in a centralized lubrication system can offset fixed or potential future expenses in terms of labor costs, inefficient processes, system downtime, and equipment damage. The result of the electronic lubrication system is a reduction in lubricant usage of up to 50%. Applying grease, cutting oil, or other products manually carries the risk of human error or imprecise application of tools. Even skilled maintenance professionals often add unnecessary content to ensure complete lubricant coverage, so you can choose a more precise electronic lubrication system.
Jiaxing Jianhe Machinery provides you with economical and efficient lubrication. If you need a dedicated system for unique equipment, we can design and manufacture a dedicated automatic lubrication system to give you the convenience you need.
Post time: Oct-25-2022